The Role of Diffusion Phenomena in Polymer-to-Polymer Adhesion

S. S. Voyutskii and V. L. Vakula
Lomonosov's Institute of Fine Chemical Technology, Moscow, U.S.S.R.



"Only high molecular (weight) substances with their long-chain molecules have pronounced adhesive properties."

"Earlier authors attempted to relate adhesion to wetting and incorrectly approached the bonding as a thermodynamically reversible phenonmenon."

"According to McClaren, the formation of adhesive bond can be divided into two stages.
  1. The first stage consists of the migration of large polymer molecules from the solution to the surface of the adherend as a result of micro-Brownian motion. As a consequence polar groups of macromolecules of the adhesive approach the polar groups of the adherend. Through pressure and lowering of viscosity during heating, the chain segments can approach the surface very closely even in the absence of solvent.

  2. The second stage of adhesion consists ofthe sorption process. When distance between molecules of adhesive and adherend becomes less than 5 angstroms, intermolecular forces come into play. This includes the whole "force spectrum" starting with dispersion forces (about 10^2 cal/mole) up to hydrogen bonding with energyies in the range of 10^4 cal/mole."
Deryagin and Krotova showed that "the peeling work of the adhesive film can reach values as high as 10^4 to 10^6 ergs/cm, but the work required to overcome molecular forces does not exceed 10^2 to 10^3 ergs/cm. In other words, the real work of adhesion is sveral magnitudes higher than that expected from molecular forces. The attempts at explaining this by attributing it to the expenditure of work of film formation which peeling failed.

It was established by Deryagin and Krotova that "adhesion depends upon the peeling rate of the adhesive film while the work required to overcome the molecular forces must not depend on the separation rate of the molecules."

"It is known that the more similar the nature of high polymers, the higher their adhesion."

"If the adhesive is applied in solution, and the adherend is capable of swelling or dissolving in this solution, a remarkable diffusion of the molecules of adherend into the adhesive may occur. Both processes to the disappearance of the boundary between the phases and to the formation of a bond presenting a gradual transition from one polymer to the other. Hence, adhesion, according to the diffusion theory, essentially presents a volume phenomenon."

"The diffusion of molecules of one polymer into another is nothing but solubility. Voyutskii was the first to point out the value of mutual solubility of polymer for their adhesion."

"The penetration of the molecules of adhesive into the adherend to a negligible depth (on the order of 10 angstroms) is sufficient to increase manifold the adhesive strength. This is supported by Patrikeev's elementary calculations."

"Neither adsorption nor electrical theory can provide the satisfactory interpretation of the increasing adhesion strength with the time represented in Figure 1, and only the diffusion theory easily explains such a dependence by the slow penetration of the macromolecules of adhesive into the adherend."

"Increasing the adhesion on heating of the bonded samples cannot be attributed to an increase in true contact area or to the evaporation of remaining solvent since the increase in adhesion is observed for the bonded samples prepared from the copolymer solution (for which the area of real contact should be maximum) as well as for those prepared by bringing into contact the adherend and the film of adhesive without the solvent."

"The diffusion theory easily explains the reason for increased adhesion through the increased thermal motion of macromolecules or their segments and through the increase of their diffusive penetration into the adherend with the rise in temperature."

"Apparently when the molecular weight is low and the size of the macromolecules is commensurable with the segment length, the number of free ends (i.e., end segments) is relatively great, and consequently the probability of their diffusion into an adherend is also great. In keeping with purely steric reasons, the probability of the diffusion of end segments of macromolecules into a bulk polymer is more than that of the middle segments. Therefore under these conditions the adhesion will be determined almostly completely by the diffusion of free ends of the macromolecules. As the molecular weight increases, the relative proportion of end and middle segments changes abbruptly in favor of the latter, thus decreasing adhesion. Finally, at some definite value of molecular weight, the number of ends of macromolecules becomes so small in comparison with the total number of segments in the macromolecule that the participation of the former in diffusion becomes imperceptible. Hence, at high molecular weights adhesion will be determined mainly by the diffusion of middle segments, and insofar as the size of the segment does not depend on the length of the macromolecule, adhesion ceases to be dependent on the molecular weight of the polymer."

"Since with decreasing molecular weight of polymeric adhesives their cohesive strength fails, polymers of medium molecular weight must obviously have optimum bonding ability; they are able to provide good adhesion and at the same time a sufficiently high cohesive strength of adhesive."

"Polydispersity of the commercial polymers also explains why the adhesion of such polymers is always higher than that of high molecular fractions separated from them."







Last Update- September 21, 1995- wld