poly(acrylonitrile)



Year of Commercial Development- 1950 (Seymour 6) reference specifically says "poly(acrylonitrile fibers)."

Properties of Acrylonitrile Monomer
sight colorless liquid
smell faint pungent odor or peach pits
molecular weight 53.06
density 0.806 g/ml at 20 deg C


Synthesis of acrylonitrile
  1. acetylene and hydrogen cyanide gas in the presence of CuCl-NH4Cl at 80 to 90 deg C.
  2. HO - CH2 - CH2 - CN heated at 200 deg C
      HO-CH2-CH2-CN is prepared from reacting ethylene oxide and hydrogen cyanide gas in the presence of a base catalyst.
  3. (Sohio process) propylene and NH3 with 1.5 equivalents of oxygen gas in the presence of catalyst at 400 to 460 deg C.
Most of the acrylonitrile is produced by the ammoxidation of propylene (ref: Encyclopedia of Polymer Science and Engineering: 2nd ed. 1984- v. 1, page 430)

Synthesis of poly(acrylonitrile)

Polymerization processes include:
  1. bulk
      Poly(acrylonitrile) is not soluble in its monomer. The reaction is autocatalytic, and as the viscosity increases, it becomes increasingly difficult to remove heat. The reaction may run out of control if done by a batch process.
  2. emulsion
  3. suspension
  4. slurry
  5. solution
      Dimethylformamide is the solvent to use for a solution process. (ref: K. Sugiyama, J. Macromol. Sci. Chem. Ed., A13(1), 13 (1979)
Acrylamide polymerizes exothermically in the presence of free radical or anionic initiators.
Oxygen is a strong inhibitor, but it forms peroxides...
explosion coming...
Once all the oxygen has reacted, the polymerization begins, the peroxides begin to thermally degrade, and then boom!.

Dissolving polyacrylamide is tricky:

The solvent must form hydrogen bonds with a strength comparable to that of the polymer chains, but also separate the polymer molecules with a nonpolar segment. (ref: Encyclopedia of Polymer Science and Engineering: 2nd ed. 1984- v. 1, page 438)

Dimethylformamide works, but formamide, methylformamide, and diethylformamide do not.
Dimethylsulfone works, but diethyl sulfone does not.

Glass transition temperature- 105 deg C (Seymour 29)






Last Update- July 9, 1995- wld