Hardness Test Results

Polymers -- Durometer and Rockwell Hardness

Material

Reference
hardness
 Experimental
hardness
% Error
Buna-N Square O-Ring Cord Stock Shore A: 70-75 77 6%*
Low-Density Polyethylene (LDPE) Shore D: 42 57 36%
High-Density Polyethylene (HDPE) Shore D: 68 72 6%
Polypropylene Shore D: 77 76 1%
PVC Type I Shore D: 80 82 3%
PVC Type I Shore D: 89 84 6%
Cast Acrylic  Rockwell M: 93 104 12%
Reference values from McMaster-Carr.
* Compared to middle of reference range.

 

Metals -- Rockwell Hardness

 Material

Reference
HRB
Experimental
HRB
% Error Reference
UTS (ksi)
Estimated
UTS (ksi)
% Error
C11000-H2 Copper 40 39  3% 41.2 not shown  --
A36 HR Steel 67-83 72  4%* 58-80 62  10%*
2024-T4 Aluminum 75 74  0% 68.2 65  5%
C27000-H4 Brass 80 83  0% 74 80  8%
1035 CR Steel 86 87  0% 84.8 84  0%
1045 CR Steel 90 96  1% 95 102  7%
Reference values from MatWeb.
* Compared to middle of reference range.

 

Metals -- Brinell Hardness

Material

Reference
HB
 Experimental
HB
% Error Reference
UTS (ksi)
Estimated
UTS (ksi)
% Error
C11000-H2 Copper -- 71**  -- 41.2 not shown  --
A36 HR Steel 119-159 133  4%* 58-80 66  4%*
2024-T4 Aluminum 120 137  14% 68.2 66  3%
C27000-H4 Brass -- 149  -- 74 84  14%
1035 Steel 170 181  6% 84.8 88  4%
1045 Steel 187 241  29% 95 98  3%
Reference values from MatWeb.
* Compared to middle of reference range.
** diameter = 0.268" = 6.81 mm; HB = 2(3000) / 10p sqrt(102-6.812) = 71.3  (
see formula)